Monday, February 17, 2014

Automatic voltage stabilizer (AC-AC) with PIC16F873A - circuit, explanation, PCB, source code, videos and loads of pictures!



Download links for the article: 

Google docs (go to the link, click File in the PDF window, then click Download):
https://docs.google.com/file/d/0B4SoPFPRNziHb3VrX3JhWko3d1E/edit

Scribd link: http://www.scribd.com/doc/207498741/Automatic-Voltage-Stabilizer-with-PIC16F873A

4shared download link: http://www.4shared.com/office/ktU0k9dqba/Voltage_Stabilizer.html



You can download all the files related to the voltage stabilizer:

Google docs (go to the link, click File in the PDF window, then click Download):

PCB images:
 

 


Tuesday, February 11, 2014

PIC32 Proto Board: Details, Schematic, PCB and Pictures



I previously showed you my PIC32 proto board I made on verroboard (http://tahmidmc.blogspot.com/2014/02/pic32-development-proto-board-on.html). To make the proto board “more of a product” and easy to reproduce, I was working to make the proto board on a PCB.

I used ExpressSCH to draw the schematic, and used ExpressPCB to design the PCB. Once designed, Professor Bruce Land got the PCB made from ExpressPCB themselves.

The PCB is just to be a basic board with the PIC32MX250F128B placed on it. The power supply connections are provided as are external oscillator connections (if needed). Additionally, there is a nice convenient power supply input connector (standard 2.5mm jack/plug). All the IO pins along with power (Vin and +3.3V) and ground are placed on a SIL connector at the edge of the board so that the board can be conveniently placed on a breadboard for experimenting and prototyping (see pictures below).

It's a nice little 2-layer PCB measuring only 3.1 inches by 1.8 inches. I chose to use all through-hole components to make soldering and construction easy for everyone. Now let's look at the schematic, PCB mechanical view and some pictures of the actual PCB itself.

Here is the schematic:
Fig. 1 - Schematic (Click on image to expand/zoom)

Here is a mechanical diagram of the PCB:

 Fig. 2 - Mechanical diagram of PIC32 proto board PCB

You can find the ExpressSCH and ExpressPCB schematic and PCB design files at the end of this article.

There are some key things to note here.

  • Use a ua78M33C or similar regulator for wide range voltage. Use an LDO voltage regulator if there is intention to power off of USB. Be careful about the LDO maximum input voltage rating. Currently, as it stands, the USB is not going to power the microcontroller (at least not reliably) due to the dropout voltage of the ua78M33C regulator. A regulator that can be used in its place so that the board can be powered either off of an external supply or the USB is the MIC2940A-3.3. Here’s the datasheet if you’re interested: http://www.micrel.com/_PDF/mic2940.pdf
  • I used the 0.4in spacing PDIP28 component in ExpressPCB. I used a socket that allowed for that. But you may want to change it to a 0.3in spacing PDIP 28 package. It’s fine and working now. But I will change it in a later revision.
  • C4 is VCAP. It is required for the stable operation of the PIC32MX250F128B. Use a low-ESR capacitor: defined by Microchip as having an ESR lower than 1
  • Mount X1, C6 and C7 onto the PCB only if there is a plan to use the external oscillator. Here the external oscillator is a standard crystal oscillator. If the internal oscillator is being used, don’t mount X1, C6 and C7 so that the associated IO pins can be used. Since the PIC32MX250F128B is only a 28-pin device, every single IO pin is valuable.
  • Variable resistor VR1 is used to supply a variable voltage output to the PIC32MX250F128B pin 26, which is RB15 which is also AN9. This is just to provide a variable voltage to the PIC32MX250F128B for testing with ADC. There is a switch/jumper between the wiper of the variable resistor and the PIC32MX250F128B RB15. When the switch is not closed or the jumper is not shorted, the wiper is disconnected from the PIC32MX250F128B so that RB15 can be used for other purposes, eg external input voltage sensing, use as digital IO, etc.
  • “Debug LED” is connected to RA0 (PORTA bit 0 --> pin 2) of the PIC32MX250F128B.


Here are some pictures of my PCB:

Fig. 3 - PCB just being mounted with components


  Fig. 4 - PCB reverse side


 Fig. 5 - PCB top view (ignore the glare)



Fig. 6 - PCB placed onto breadboard


 Fig. 7 - PCB placed onto breadboard - front view



 Fig. 8 - PCB placed on table - you can see the IO pins



Fig. 9 - PICKIT3 connected to PCB


Here are links to the .sch ExpressSCH schematic file:
https://drive.google.com/file/d/0B4SoPFPRNziHU3pKMFFWSEdWOGs/edit?usp=sharing

You need the ExpressPCB software package to view and edit the .sch and .pcb files. You can get it from here: http://www.expresspcb.com/ExpressPCBHtm/Download.htm

Let me know what you think and I’d love to see what you do with this board. I’ve done quite a few projects with my verroboard proto board and I'll be doing a series of small projects with this board. I’ll post them here from time to time.

Sunday, February 9, 2014

PIC32 Development: Proto board on verroboard




My PIC32 protoboard in action - Measuring the speed of the internal ADC and displaying it on the 7 Segment Display board


It’s been a while since I last posted. My second semester at Cornell has begun and it has been busy.

My first semester ended mid December 2013. So I went back home to Dhaka, Bangladesh for winter break.

Unfortunately, due to the ongoing political crisis in Bangladesh at the time, I could not spend too much time outside home. Thus I ended up spending a lot of time on electronics. There were two aspects to this over my winter break. One, I spent a lot of time with the PIC32, writing some code, doing tests with the peripherals and making a “proto board”. That, I must admit, was a lot of fun. It was a continuation of my independent study (see: http://tahmidmc.blogspot.com/2013/09/200000-views-ithaca-arm-and-dmips.html and http://www.tahmidmc.blogspot.com/2014/01/a-comparative-study-between-at91sam3x8e.html). The second part was me developing an AC-AC voltage stabilizer (more on that later, in another article) and also toying around with the Arduino Due (also part of my independent study).

I had previously used the Microstick II from Microchip for experimenting with the PIC32. However, I felt a need to use a more “robust” board for prototyping (don’t get me wrong; I’m not bashing the Microstick II – it’s a neat little board). So, I decided to make one myself. I used a verroboard and just put on the microcontroller and also the required basic connections. For the microcontroller, I used the PIC32MX250F128B which comes in a nice user-friendly PDIP28 package. This is the same microcontroller on the Microstick II and is the same microcontroller I had been working on.

The basic layout of the board is:

  • There is an on-board 3.3V regulator for powering the PIC32. I chose against using an LDO voltage regulator since I did not have in hand any LDO regulator that can accept reasonably high voltages (by that I mean about 12-16V). I wanted to use an external 12V or 15V power supply for powering the board, so that I could use that same supply voltage for other stuff running at the same time. Thus I used the TI ua78M33C voltage regulator that I had with me (I had gotten them off of Mouser a while before going home).
  • Decoupling capacitors on the power lines.
  • A 10uF “filter capacitor” necessary for the microcontroller. This capacitor is placed between the VCAP and VSS pins on the microcontroller. The crucial part here is that, the capacitor must have relatively low ESR (equivalent series resistance), defined by Microchip as <1. I had to go through my collection of capacitors and manually measure the capacitors’ ESR using the ESR meter.
  • A push-button for enabling/disabling the PIC32. When pushed/closed, the PIC is disabled (MCLR – master clear – is held low). When the switch is open, the PIC is enabled (MCLR is pulled up by a pull-up resistor).
  • Connectors for taking connections/wires out of the board onto a breadboard or other board. The connectors are connected so that every single pin of the microcontroller is connected to one connector pin/line.
  • ICSP (in-circuit serial programming) header to allow in-circuit programming of the PIC32 using a Microchip PICKIT3 programmer/debugger.
  • An LED connected to RA0 (pin 2) of the PIC32. This LED is used as a “debug LED” – just as an indicator of sorts that is already connected on the board for use. LEDs are always used in circuits after all. I chose to use RA0 for connecting the LED since this was the same pin to which the LED was connected to on the Microstick II board.
  • A variable resistor. This is used to provide a varying analog voltage (from 0V to 3.3V) to the PIC32 RB15 (AN9 – pin 26). This was put on the board so that I could have an analog voltage for testing if/when I needed it. However, since this won’t be necessary in every circuit and I might want to use RB15 for something else, I put in a latching push switch which when pushed/closed will connect the analog voltage (the wiper of the variable resistor) to RB15 of the PIC. When the switch is open the wiper of the variable resistor is NOT connected to RB15, freeing that pin up for other use.


That’s about it as far as the PIC32MX250F128B “proto board” goes. There’s another board that I made on verroboard for testing – that’s the 3 digit 7 segment display board. This board consists of – you guessed it – a 3 digit 7 segment display. But the key thing is that it has driver transistors on the board so that I don’t have to worry about drive current from the microcontroller. There are 7 seven driver transistors BC547 working in the common collector (emitter follower) mode to just act as an analog buffer and a current amplifier. The display itself consists of 3 common cathode “digits”. So, for each of the digit common cathodes, there is a driver transistor – I have used the 2SD882 transistors. In all honesty, such a high capacity transistor is not needed; but I did not have any BC337/PN2222A transistors in hand and this was the only non-power transistor I had that was capable of withstanding more than 100mA current.

I’ve done quite a few projects with these boards. I’ll be posting these from time to time. For now, here are some pictures.

Here’s a picture of the two boards along with some wiring between them and some additional components on a breadboard.



Here’s one with the 7 segment display in action:




You can see the PICKIT3 connected as well.

Here’s a view of just the PIC32 protoboard: